Efficient cooling solution, covering the needs of the entire industry
With advanced design, excellent energy-saving performance, and stable operation capability, we provide customized cooling solutions for various industries to meet the heat dissipation needs in different scenarios.
Industry Applications
EMCC offers custom design services
Description
In the chemical industry, cooling towers are key equipment to ensure equipment temperature balance, process stability and safety.
Features and requirements
High-temperature equipment cooling: Key equipment such as reactors and condensers generate a lot of heat. Heat must be dissipated in time to prevent overheating.
Continuous cooling requirements: Cooling towers need to operate continuously during continuous production.
Water quality requirements: When producing high-purity chemical products, the quality of cooling water will affect product quality.
Typical applications
- Refineries
- Fertilizer production
- Plastics and polymer production
- Fine chemicals
- Organic chemical production
- Acid and alkali production
Description
In the metallurgical industry, cooling towers are mainly used to cool high-temperature equipment and discharge waste heat from the smelting process, providing necessary temperature control support for different processes.
Features and requirements
Cooling of high-temperature equipment: The operation of equipment such as blast furnaces, converters and continuous casting machines requires the effective removal of waste heat through cooling towers.
Waste heat dissipation: The waste heat generated by metal heating and processing needs to be quickly dissipated through the cooling system.
Circulating water cooling: Metallurgical plants use a large amount of circulating water, and cooling towers help maintain stable water temperature and save water resources.
Typical applications
- Steelmaking
- Aluminum smelting
- Copper smelting
- Precious metal smelting
Description
In the pharmaceutical industry, cooling towers are widely used in process links with high temperature and water quality requirements to ensure high quality and safety of pharmaceuticals.
Features and requirements
Strict regulatory requirements: The pharmaceutical industry is strictly regulated by international and local regulations, and the production environment, process and water quality standards are high. Cooling towers can ensure the safety and effectiveness of drugs.
Product diversity: The production of different products such as chemical drugs, biological drugs, vaccines, antibiotics and vitamins has different requirements for temperature, water quality and humidity control.
High cleanliness requirements: The production of injections, sterile preparations and biological drugs has extremely high requirements for the cleanliness and sterility of workshop and production water.
Typical applications
- Reactor cooling
- Fermentation tank temperature control
- Condensation and solvent recovery
- Freeze drying (freeze drying) equipment cooling
- HVAC system cooling
- Cleaning and disinfection (CIP system)
Description
The cooling system of a power plant needs to handle a large flow of cooling water to ensure efficient cooling and stable operation.
Features and requirements
High requirements for heat load treatment: A large amount of waste heat is generated during the power generation process. The cooling system treats cooling water to reduce the temperature.
Cooling requirements for various power generation methods: thermal power, nuclear power, natural gas power generation and geothermal power generation, each method has different requirements for cooling systems.
Continuous operation and high reliability requirements: Power plants need to operate continuously for 24 hours, and cooling towers must have high reliability and durability…
Typical applications
- Cooling of turbine condensers
- Temperature control of circulating water systems
- Nuclear reactor core temperature auxiliary cooling
- Geothermal power generation cooling
- Natural gas power plant cooling
Description
Cooling towers play a key role in the steel industry, supporting the continuity and stability of steel production.
Features and requirements
High-temperature process cooling requirements: High-temperature smelting, casting and rolling will generate a lot of waste heat. Cooling towers can control equipment temperature to prevent overheating damage.
Large demand for cooling water: Steel plants require a lot of circulating water in each link to take away the waste heat.
Different requirements for water quality: Different steel processes have different requirements for cooling water quality.
High requirements for equipment stability and reliability: Steel production is a continuous operation, and cooling towers need to operate without trouble for a long time.
Typical applications
- Blast furnace cooling
- Converter, electric arc furnace cooling
- Continuous caster cooling
- Rolling mill cooling
- Auxiliary equipment cooling
- Process exhaust gas cooling
Description
Cooling towers ensure reaction temperature control, equipment protection and water quality management during the production process, supporting efficient operation and sustainable development of chemical processing.
Features and requirements
Efficient heat dissipation requirements: The large amount of heat generated in the petrochemical production process needs to be effectively controlled by cooling towers.
Strict water quality requirements: The petrochemical industry has extremely high requirements for the water quality of cooling water, and usually uses closed cooling towers to isolate cooling water.
Adapt to large flow and high temperature: Countercurrent cooling towers are suitable for processing large flow and high temperature cooling water.
Environmental requirements: With the strengthening of environmental regulations, the petrochemical industry has higher requirements for the selection and operation efficiency of cooling towers…
Typical applications
- Refining process
- Basic chemical production
- Fertilizer production
- Plastics and polymer production
- Fine chemicals
- Circulating water system
Industry customized solutions
Based on years of technical accumulation, EMCC provides efficient and reliable cooling system solutions for specifical needs of various industries such as high temperature, corrosion, and cleanliness, helping enterprises tp save energy comsuption and ensure safe production.
Chemical
Adopt fiberglass reinforced plastic (FRP) tower + stainless steel spray system to withstand corrosion from acidic gases such as sulfuric acid and hydrochloric acid.
Configure wide-spacing fillers and self-clean nozzles to prevent polymer residues from blocking the flow channel.
Metallurgy
A cyclone dust collector is installed on the top of the tower, and multi filters are set at the air inlet to reduce dust adhesion to the heat exchange surface.
Use a large-flow, low-lift water pump+wide-angle solid cone nozzle to address the scaling problem caused by calcium and magnesium ions in circulating water.
Pharmaceutical
The tower body, pipelines and basin uses stainless steel, and the surface is electrolytically polished to prevent microbe development.
Use a plate heat exchanger to separate process water and cooling water, reducing the risk of cross contamination.
Electricity
Automatically adjust the fan speed according to the condenser return water temperature, saving 15%-30% energy.
Equipped with electric heating pipes and inclined fillers, as well as antifreeze windshields for cold areas.
Steel
Hyperbolic tower deisgned with a huge water eleminator achieves high-flow cooling.
The tower body and foundation are connected by rubber shock-absorbing pads and steel structure frame to withstand an earthquake intensity of magnitude 8 level.
Petroleum
The fan motor and junction box meet explosion-proof standards, and the tower surface is coated with flame-retardant epoxy coating.
The seawater cooling tower uses titanium alloy heat exchange tubes and FRP material, and its lifetime is more than 3 times longer than that of carbon steel.